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When there is a problem with the proper functioning of the device or the compressed air installation, it is time to consider modernizing the machinery in your company. We provide knowledge and assistance in assessing the needs of your business. An audit of compressed air installations is nothing else than modernization, pro-economic and pro-ecological solutions for your business.
CZEMAR performs compressed air audits, which include a comprehensive assessment of the efficiency of the production process and the efficiency of compressed air consumption. The service involves verifying all system elements, including the compressors used, the medium treatment and storage system, as well as the piping system, and adapting the compressed air system to the needs of the receivers.
Maximizing the efficiency of the compressed air system, taking into account the optimization of the devices used in relation to the compressed gas needs in the plant and aimed at reducing operating expenses (e.g. electricity) is the key to increasing the competitiveness of the production process.
Did you know that a pressure drop in the system by approx. 1 bar is equivalent to a loss of approx. 7% of the energy used to produce the medium?
Thanks to the measurements made by our company, you will learn how to optimize the process of producing, distributing and using compressed air. A comprehensive report taking into account all system elements will allow you to implement solutions and improvements that will translate into real profit for your company.
A compressed air audit is a service verifying the proper operation of the medium's production, distribution and reception system. It involves testing all system elements in terms of efficiency, tightness and adapting compressed gas parameters to the requirements of receivers. The measurements carried out indicate both the level of losses (from a quantitative and financial point of view) and solutions to remove irregularities.
As part of a compressed air audit, we perform 5 basic steps that allow us to assess both the efficiency of the installation, the degree to which the air parameters are adjusted to the needs of the receivers, and the level of leakage in the installation.
this test determines the amount of compressed air produced. This test allows you to determine the amount of electricity necessary to produce a specific amount of compressed medium and is the basis for planning optimization activities in the use of compressors.
tests make it possible to determine the amount of compressed air flowing through individual system elements.
the test is performed at key points in the system and allows you to determine irregularities in the compressed air parameters contributing to a decrease in the efficiency of the entire system. Excessive pressure drop in the installation may indicate the need to carry out repairs, renovations or replacement of individual parts.
which indicates the degree of correct operation of the air treatment system, with particular emphasis on dehumidifiers.
which allows you to detect even the smallest compressed air losses. The test enables the detection of leaking elements, which allows for quick and spot repairs, guaranteeing full system efficiency.
Each compressed air system requires an audit every 5 years to maintain the expected performance. The signal to perform an audit should also be a drop in efficiency both in the production of the medium and problems occurring at collection points. Leakage in the installation is a natural phenomenon resulting from the wear of individual elements. Performing ad hoc repairs may not be sufficient to maintain the system's original performance.
Moreover, as the plant operates, new solutions and devices are systematically implemented, which may require parameters of the medium other than the original ones. Hence the recommendation to perform an audit after introducing new elements to the compressed air system.
Compressed air is a safe, efficient, but expensive working medium. Electricity is only converted into compressed air by 15-20%. This means that any faults or leaks in the system lead to large financial losses, reduced system efficiency, and in extreme cases, incorrect operation of the pneumatic devices used.
Performing a compressed air audit will allow you to determine whether:
Correct diagnosis of problems and conclusions included in the final audit report provide guidance on corrective actions that: